CAPABILITIES

CAPABILITIES

From idea to finished solution.

We combine design, process engineering and production into one coherent process – from the first concept to the finished component or assembly.

01

R&D

02

PRODUCTION

03

FINISHING

04

ASSEMBLY

05

QUALITY

R&D

Good manufacturing starts long before the first part is produced. We combine customer requirements, product function and manufacturing capabilities into a solution that can be effectively implemented in production.

Design · Prototyping · Technology Selection · Product Development

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Laser cutting

The quality of the cut determines the accuracy of subsequent production stages. We produce prototypes, short and medium series, as well as automated series production, preparing each component for subsequent bending, welding, machining and assembly.

Prototypes · Short and medium series · Series production · Automation

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Sheet metal bending

Bending accuracy determines dimensional consistency, repeatability and efficient assembly in subsequent production stages. We bend sheet metal components in short and medium production runs as well as repeatable series production, preparing them for welding, machining and assembly.

Precision bending · Short and medium runs · Series production · Repeatability

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CNC milling

The most demanding components require precision to be planned from the engineering stage. We select the machining centre based on geometry, function and production volume, delivering both prototypes and repeatable series production with high accuracy.

Prototypes · Series production · Multi-axis machining · Precision

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CNC turning

Each component requires the right technology. We analyse its geometry, function and production requirements, then select the machining method that ensures the required quality, repeatability and efficiency. CNC turning centres and sliding-headstock automatic lathes enable multiple operations to be completed in a single setup.

Turning · Driven tooling · Sliding-headstock lathes · Series production

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Profile and stock material cutting

We cut profiles, tubes and stock material for subsequent machining, welding and assembly. We tailor the cutting process to the material, cross-section and required repeatability, supporting prototypes, short runs and series production.

Profiles · Tubes · Stock material · Repeatability

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Welding

We perform manual and robotic welding, selecting the welding process to suit the component geometry, material and quality requirements. We combine the repeatability of series production with the flexibility required for short runs and demanding components.

TIG · MIG/MAG · Robotic welding · Structures and assemblies

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PRODUCTION TOOLING

We design and manufacture welding fixtures, milling fixtures, cutting dies and special-purpose tooling, including pneumatic solutions. We tailor the tooling to the process, component geometry and required repeatability.

Welding fixtures · Milling fixtures · Cutting dies · Pneumatics

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Surface treatment

We prepare components for subsequent process stages through deburring, smoothing, cleaning and surface finishing. We select the process to suit the component geometry and required finish, improving appearance, assembly safety and quality consistency.

Vibratory finishing · Deburring · Shot blasting · Glass bead blasting · Powder coating

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Plastics processing

We manufacture plastic components to complement metal parts and assemblies. This allows us to select the material to suit the component’s function, weight, durability and application requirements.

Plastic components · Low weight · Functionality · Integration with assemblies

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Assembly

We combine components into subassemblies and complete assemblies, simplifying logistics and shortening lead times for our customers. By assembling them in one location, we maintain control over component compatibility, completeness and final product quality.

Components · Subassemblies · Complete assemblies · Final integration

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COMPONENT MEASUREMENT AND VERIFICATION

We provide component measurement and verification as an independent service for Customers. We verify the dimensional compliance of parts and assemblies with technical documentation, providing reliable data needed for component acceptance, quality assessment, and further production decisions.

Dimensional inspection · 3D measurement · Conformity verification · Measurement reports

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MACHINERY

Technology matched to the task.

Laser cutting

TRUMPF TruLaser 1040 L94 • TRUMPF TruLaser 3530 + LiftMaster

Sheet metal bending

AMADA HFE 100-3 • AMADA ITPS2

CNC milling

HERMLE U1130 • 2 x DOOSAN SVM 4100 • 2 × DOOSAN VC 430 • CHIRON F18 S • 2 x DOOSAN MYNX 5400 • HARTFORD PRO 800

CNC turning

2 × LYNX 2600SY • LYNX 2100MB • STAR SB-20R type E • CITIZEN M32 V • 2 x HAAS SL-20LHE • TORNADO T4

Profile and stock material cutting

BOMAR Ergonomic 290.250 GAC-F • Emmegi Classic Magic 500 TU/5

Robotic welding

PANASONIC YA-1TAR

Manual TIG / MIG / MAG welding

Warrior 400i • ESAB Caddy TIG • ESAB Caddy TIG 2200i AC/DC • 2 × Renegade 300iP • MIG 400PRO Puls Veriforce • 2 × FRONIUS iWave 300i AC/DC • 2 × FRONIUS TPS 320i C/4R/FSC • FRONIUS MagicWave 230i

Surface treatment

2 × Rösler + centrifuge • VENTUS 150PR • GRINDMASTER GR-2100-900 • powder coating

Plastics processing

KIMLA BPF2131

COMPONENT MEASUREMENT AND VERIFICATION

KEYENCE IM-1000 • KEYENCE WM-6000